Innovator Tests Portable Battery Banks to Extend EV Range





An electric vehicle enthusiast successfully experimented with using external battery banks to augment the driving range of his Ford F-150 Lightning. This innovative, albeit expensive, modification provides a glimpse into potential aftermarket solutions for electric vehicle range extension, opening new possibilities for DIY enthusiasts.
Details of the Range Extension Experiment
In an intriguing demonstration, Simon Lindley, a YouTuber known for his channel "Trucked Up EVs," embarked on a mission to transform his Ford F-150 Lightning into a makeshift extended-range electric vehicle (EREV). The core of his project involved a prototype system named EverDrive, designed to connect directly into the truck's high-voltage electrical architecture.
Lindley's setup eschewed conventional charging methods, instead opting for a direct link to the vehicle's AC charging mechanism. This involved installing an auxiliary J1772 charging port into the truck's bed, with power cables meticulously routed beneath the vehicle to the front. There, they were integrated with the EverDrive prototype, which, through a series of relays and a microcontroller, interfaced with the truck's onboard chargers.
The central command unit of this system is a microcontroller developed by PEAK, programmed to transmit bespoke CAN messages to the truck. This "secret sauce" enables the vehicle to receive a charge from the external power sources even while in motion. For his test drive, Lindley equipped the Lightning's bed with Bluetti battery packs, accumulating 16 kilowatt-hours of energy capacity.
The financial commitment for this undertaking was substantial. The Bluetti battery system alone retailed for approximately $7,500 (or $7,499 CAD, equivalent to about $5,300 USD at the time of purchase). The EverDrive system, though still in its prototype phase, is anticipated to launch with a price tag of around $2,000. In total, this modification represents an investment of roughly $9,500 for an additional 15.8 kWh of battery capacity. This can be juxtaposed with the Tesla Cybertruck's canceled range extender, which was projected to cost $16,000 for an estimated 47 kWh.
During his initial trial, Lindley encountered a minor setback as the battery configuration led to an imbalance, preventing approximately 8% of the Bluetti's power from being fully utilized. Despite this, his calculations indicated that the external battery setup provided an additional 34 miles of driving range during his road trip. While this may appear to be a modest gain, the significance lies in the pioneering effort to create an aftermarket solution for EV range extension.
This experiment, conducted by Simon Lindley, represents a notable step in the realm of electric vehicle customization. It highlights the potential for enthusiasts and aftermarket developers to enhance existing EV capabilities, offering solutions for range anxiety and empowering a community keen on pushing the boundaries of electric mobility.
This endeavor highlights a fascinating frontier in electric vehicle technology: the potential for user-driven innovation to enhance functionality. While the cost-benefit ratio of such a modification might be debated, its "cool factor" and implications for emergency power or extended trips are undeniable. It stimulates thought about how manufacturers might integrate similar solutions in the future or how a vibrant aftermarket community could evolve to support the growing EV ecosystem, fostering greater adoption and versatility for electric transport.