Tesla Recalls Model 3 and Model Y Vehicles Due to Battery Pack Fault

Tesla has initiated a recall for approximately 13,000 recently produced Model 3 and Model Y vehicles. This action stems from a detected flaw within the battery pack system, specifically an issue with certain contactors, which could lead to an unexpected loss of power while the vehicle is in operation. Such a malfunction presents a significant safety concern, as it directly increases the potential for accidents. The company has identified that vehicles manufactured between March and August 2025 are primarily affected, underscoring the urgency of this corrective measure to ensure driver and passenger safety.
The issue first surfaced in August, when Tesla began receiving reports from owners of newly purchased Model 3 and Model Y vehicles experiencing sudden power losses. Following a thorough investigation that included reviewing 36 warranty claims and 26 field reports, the automaker pinpointed the cause. The defect lies in specific battery pack contactors, components critical for regulating power flow within the battery system. This fault impacts an estimated 8,000 Model Y and 5,000 Model 3 units assembled in the United States during the aforementioned period.
The official recall notification from Tesla specifies that the affected population includes certain Model Year 2025 Model 3 vehicles produced between March 8, 2025, and August 12, 2025, and Model Year 2026 Model Y vehicles manufactured between March 15, 2025, and August 15, 2025. These vehicles are equipped with battery pack contactors that utilize an InTiCa solenoid, which has been identified as the root cause of the problem. If these contactors unexpectedly disengage while the vehicle is in motion, it can result in a complete loss of drive power and the ability to apply torque, thereby significantly elevating the risk of a collision.
Tesla's investigation further revealed that two suppliers, Sistemas Mecatrónicos InTiCa S.A.P.I., a tier-2 supplier based in Mexico, and SongChuan, a tier-1 supplier located in Taiwan, were involved in the provision of the faulty components. In response, Tesla has confirmed that it is actively contacting all vehicle owners potentially impacted by this defect. The company has pledged to replace the compromised contactors with certified components that do not incorporate the problematic InTica solenoid and maintain a secure coil termination connection. This repair will be performed at no cost to the vehicle owners, reinforcing Tesla's commitment to addressing safety issues promptly and efficiently.
This widespread recall highlights the intricate challenges of modern automotive manufacturing and the critical importance of component reliability. Tesla's swift action in identifying the defect and initiating a recall demonstrates a proactive approach to vehicle safety and customer assurance. The free replacement program aims to mitigate any potential risks to drivers and restore confidence in the affected models, ensuring that all Tesla vehicles meet the highest standards of performance and safety.