Hyundai and Kia Announce Limited EV Recall Over Battery Concerns





Hyundai and Kia have initiated a recall for a select group of their electric vehicles, specifically older models of the IONIQ 5, Kia EV9, and Kia EV6. This action stems from a potential defect within the battery system that could increase the risk of a fire. The automakers are actively working to address this issue to ensure the safety of their customers.
The recall targets a small cohort of vehicles: six IONIQ 5 models from 2023 and 2024, one 2024 Kia EV9, and seven Kia EV6 models manufactured between 2022 and 2024. The core of the problem, as communicated to the National Highway Traffic Safety Administration (NHTSA) on July 9, lies with misaligned electrodes within the battery cells. This misalignment has the potential to create an internal short circuit, which could then lead to a thermal event or fire. Despite this concern, Hyundai has confirmed that there have been no reported incidents, accidents, fires, or injuries in the United States linked to this specific defect.
Following an investigation launched last month, Hyundai identified that a limited number of US vehicles were equipped with faulty battery modules provided by their supplier, SK On, during a particular manufacturing period. As a precautionary measure, vehicle owners are advised to limit battery charging to under 80% capacity and to park their vehicles outside and away from structures until the necessary repairs are completed. Owners can bring their affected vehicles to any authorized Hyundai dealership for a complimentary replacement of the battery system assembly (BSA), regardless of their vehicle's warranty status. Notification letters for Hyundai owners are scheduled for August 31, 2026, while Kia owners will receive theirs by August 7, 2026. For additional details, owners can contact Hyundai customer service at 855-371-9460 (recall number 305) or Kia customer service at 1-800-333-4542 (recall number SC375), or visit the NHTSA website.
This proactive recall by Hyundai and Kia underscores a strong commitment to consumer safety and product integrity within the rapidly evolving electric vehicle market. By promptly addressing potential issues, even those affecting a small number of units, manufacturers uphold their responsibility to provide reliable and secure transportation. This dedication helps foster greater confidence in electric vehicle technology, promoting its widespread adoption and contributing to a safer, more sustainable future for mobility.